Oil Gas Thermal Oil Boiler

Oil Gas Thermal Oil Boiler (commonly used industry models YY (Q) W horizontal and YYL vertical) is a low-pressure and high-temperature special heating equipment that uses diesel/heavy oil, natural gas/liquefied gas as fuel, and heat transfer oil (organic heat carrier) as heat transfer medium. It achieves stable heat transfer and precise temperature control through forced liquid-phase circulation, and is the mainstream solution for industrial high-temperature heating

Thermal Oil Boiler Main Diagram1

Oil Gas Thermal Oil Boiler

Oil Gas Thermal Oil Boiler (commonly used industry models YY (Q) W horizontal and YYL vertical) is a low-pressure and high-temperature special heating equipment that uses diesel/heavy oil, natural gas/liquefied gas as fuel, and heat transfer oil (organic heat carrier) as heat transfer medium. It achieves stable heat transfer and precise temperature control through forced liquid-phase circulation, and is the mainstream solution for industrial high-temperature heating

Certifications and Test Reports

Working Principle And Structure

Cycle process: The burner ignites the fuel to release heat in the furnace, and the heating surface of the disc tube transfers the heat to the heat transfer oil inside the tube; The hot oil circulation pump forces the heat transfer oil to flow through the heating equipment to release heat, and the cooled heat transfer oil flows back to the boiler for reheating, forming a closed liquid-phase circulation; The flue gas is discharged after three rounds of heat exchange and waste heat recovery by energy-saving devices/air preheaters.

Core structure: Horizontal three return circular tube furnace body (internal coil radiation heating, convection heat exchange between internal and external coils), imported burner, hot oil circulation pump, oil and gas separator, expansion tank, low-level tank, fully automatic PLC temperature control and over temperature/over pressure/cut-off/low-level interlock protection system. English image

Working principle and structure

Advantage of Oil Gas Thermal Oil Boiler

Advantage of Oil Gas Thermal Oil Boiler1

Low pressure and high temperature: usually working pressure<1MPa, liquid phase temperature can reach 320-340 ℃, much lower than the pressure of steam at the same temperature, greatly improving safety; The temperature control accuracy can reach ± 1 ℃, meeting the requirements of fine chemical, textile printing and dyeing processes.

Advantage of Oil Gas Thermal Oil Boiler2

High thermal efficiency: equipped with waste heat recovery device, the thermal efficiency is generally 92% -95%; Closed loop circulation has low heat loss and is significantly more energy-efficient than electric heating.

Advantage of Oil Gas Thermal Oil Boiler3

Environmentally friendly and flexible: Suitable for low nitrogen burners (NO ₓ emissions can meet local standards), easy fuel switching; The overall quick installation factory, on-site oil and electrical connection can be put into operation, with a short installation cycle.

Advantage of Oil Gas Thermal Oil Boiler4

Safety system: constant pressure exhaust for expansion tank, backup oil replenishment for low-level tank, alarm and automatic shutdown protection for over temperature/over pressure/cut-off/liquid level/gas leakage.

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Applications of Oil Gas Thermal Oil Boiler

Oil Gas Thermal Oil Boiler are widely used in processes such as petrochemicals, textile printing and dyeing, plastic rubber, wood/board hot pressing, food processing, asphalt heating, pharmaceutical reaction kettle heating, building material drying, etc., which require uniform and stable high temperatures of 150-350 ℃ and do not allow direct burning with open flames.

Selection And Maintenance Points of Oil Gas Thermal Oil Boiler

Selection and Precautions of Oil Gas Thermal Oil Boiler1

Select horizontal/vertical based on heat load (kW/MW), maximum temperature of heat transfer oil, fuel type, and site conditions; Prioritize low nitrogen burners and waste heat recovery.

Selection and Precautions of Oil Gas Thermal Oil Boiler2

Thermal oil must use qualified organic heat carriers and mixing is strictly prohibited; Regularly check the oil quality to prevent overheating and coking;

Selection and Precautions of Oil Gas Thermal Oil Boiler3

Daily maintenance focus: burner cleaning, coil inspection, circulation pump maintenance, expansion tank/low-level tank liquid level monitoring, regular sampling and testing of heat transfer oil.

Cases

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